FAQ's


Answer Machine dimension (LxWxH) is 2995mm x 790mm x 1260mm.

Answer Packing dimension (LxWxH) is 3015mm x 1035mm x 550mm.

Answer Packing dimension (LxWxH) is 3015mm x 1035mm x 550mm.

Answer The net weight of the machine is 270kg (appro.)

Answer Fill command is used to fill ink in ink pipelines. To fill ink, Switch ON the machine and wait till machine is Ready. Press the Menu button available on the Machine LCD Screen and select the Head Cleaning option from the list. The list of cleaning options appears on the screen from where select the Fill option by moving the cursor and press the ENTER key from the keyboard. Now, the ink filling process gets started to fill cartridges to Ink pipe line.

Answer The Dot Test option is used to check the dot placement accuracy of each color such as cyan, magenta, yellow and black. If color placement accuracy of any color is not correct, then print is not sharp. This option works to increase the print quality.

Answer The head interleave test checks the edge’s orientation of the print head with respect to the head plate. The left and right edges of the print head should be exactly parallel to the head plate.

Answer The Head Space alignment test checks the spacing between two heads of the machine. If two heads are not placed horizontally correct, then they can hamper the printing quality. After getting the head space alignment result, observe the printed patterns and select the best pattern from all the available. Enter the correction value in the given field in the LCD control panel screen to align the head.

Answer This adjustment calibrates all the color channels with respect to the base color so that each color is properly aligned with others. The horizontal adjustment test includes the left, right, and bi-direction alignment tests.

Answer VSD Mode 3

Answer Seven head alignment options are available namely Dot Test, Head Interleave Test. Head Slant Test, Head Interval Test, Head Space Alignment, Feed Adjustment and Horizontal Adjustment.

Answer The Suck Ink Time option is used to suck ink from head through the Captop Capping and sent the ink to the waste ink tank.

Answer 18 Sq.meter/Hour

Answer 1800MM

Answer Recommended computer system requirements are:

  • Processor: Intel Core i5
  • RAM:4GB or More
  • Operating System: Windows 10 Pro
  • HDD Space: 1TB

Answer AuraJet Machine supports 2.0 and 3.0 USB ports. The USB 3.0 port is a high-speed connectivity cable which reduces running time.

Answer AuraJet machine has two models as per print head namely Single Head and Dual Head.

Answer The room temperature should be maintained in the range of 18 - 28 Degree Celsius with humidity 20 - 80% RH. Additionally, the room should be closed, dust free and should not air draught.

Answer Eco Solvent ink for CMYK

Answer The head alignment process can only be performed when service mode is ON in the printer. Follow these steps to enable Service Mode:

  • Press the Menu key available on the Machine LCD Screen.
  • Select the System Option from the Menu List.
  • After selecting it, the Advance Mode screen appears and enter the Password.
  • Press OK Option from the LCD Panel. Now, the Service Mode is enabled.

Answer The standard Flash Frequency value is 1000.

Answer 6 AMP MCB

Answer 8 Cartridges

Answer The Head Space option is used to remove spacing between print heads.

Answer Follow these steps to ready the head dampers:

  • Insert the nut into the damper pipe.
  • Insert the o-ring into the damper pipe.
  • Insert the pipe in the damper.
  • Fix the nut with the damper

Answer There are several reasons when Carriage Left Movement command is not working such as loose connection of wire between motor and Main Board, check whether encoder scale is ok or not ok, clean the encoder scale, check whether Encoder Sensor is ok or not, check alignment of Encoder Scale and Encoder Sensor.

Answer 60KG

Answer Single Phase

Answer Flexi RIP software

Answer 3,4,6,4,6,8 passes are used for printing.

Answer Head Interleave, Head Slant Test and Head Interval Test.

Answer Feed Adjustment test, Horizontal Adjustment with Left, Right & Bi-direction and Head Space alignment.

Answer Total power consumption is 7KW in which 1.2KW for machine and 5.8KW for heater.

Answer Machine dimension (L x W x H) is 4960mm x 950mm x 1580mm.

Answer Packing dimension (L x W x H) is 5150mm x 1175mm x 1790mm.

Answer Room dimension is 7000 x 5000 x 3500 MM (L x W x H).

Answer The net weight of the machine is 1350 Kg.

Answer UPS power consumption is 10 KW for printer.

Answer Recommended computer system requirements:

  • Processor: Intel Core i5
  • RAM: 8GB or higher
  • Operating System: Windows10 Pro
  • USB: 2.0 or 3.0
  • HDD: 1000 GB

Answer The room temperature should be 18 to 28 Degree Celsius and humidity 20 to 60% RH.

Answer Steps to perform before installation of the printer:

  • Check the Printer and it's parts
  • Check the room surface
  • Verify the room temperature
  • Check the power supply and verified it
  • Check the ventilation
  • Verify the ink and store at favourable condition
  • Ready the media for printing check
  • Arrange two operators for training

Answer Konica 6988

Answer Eco solvent ink

Answer Maximum production speed is 109 Sq Mtr/Hr.

Answer Maximum printing width is 3200 mm.

Answer To adjust head height, rotate the Head Height Adjustment knob available on the carriage in clockwise or anti-clock wise direction.

Answer User can adjust head height during printing. To adjust head height, first pause the printing and adjust head height by rotating the Head Height Adjustment knob clockwise or anti-clock wise direction as per requirements.

Answer Maximum thickness of media is up to 3 mm.

Answer The Advance Media Sensor is used to sense the black and white media.

Answer IR Heater

Answer Vacuum bed helps to tightly hold media on the bed and remove wrinkles or unevenness.

Answer Eco-friendly, fast dry and aqueous based ink is used for green printing in our machine.

Answer Outdoor and indoor printing like sign board FL BL, indoor branding, translite printing, bus shelter, hording, standy etc.

Answer Steps to install print head:

  • Remove the Ink Inlet caps gently to avoid damage to the Print Head, as shown below:
  • Fix the Air Releasing pipe on one end of the Ink Inlet Tube.
  • Remove the Nozzle Cap from the Print Head.
  • Mount the Print Head in the slot on the Head Plate.
  • Fix all the screws (3x16 mm screws) gently on the Print Head.
  • Fix the Ink Sub Tank pipe into the other end of the Ink Inlet.
  • Remove the cap of the Air Releasing Pipe.
  • Hold the pipe down and press the Purging button of a particular color.
  • Simultaneous, release the purging button and cap the Air Releasing Pipe.
  • Insert one end of the head cable on the top of the Print Head by following the arrow mark.
  • Similarly, insert the second end of the head cable on the Head Board.
  • Check whether the Waste Bottle is attached or not.
  • Perform the Head Purging for all colors.
  • Perform the Head Blotting to gently clean the Print Head.
  • Perform the Nozzle Test to check the nozzle status of all the Print Heads.

Answer The following checks should perform before using the printer:

  • Check nozzle status by using the Nozzle Test.
  • Check the waste ink bottle.
  • Check ink level in the ink tanks
  • Check the room environment and ventilation.

Answer Precautions while working with print head:

  • Always cap print heads when not in use.
  • Maintain room temperature and other environmental aspects like dust free and close room.
  • Don’t apply much pressure on head while cleaning.
  • Don’t rub the nozzle surface.
  • Don’t reuse the tissue paper.
  • Don’t use the expiry ink.
  • Use only recommended ink.

Answer Steps to clean print head:

  • Press the Purging button available on the front of the carriage each color.
  • Multi fold the tissue paper 3-4 times.
  • Hold it from one end such that other end remains flexible and extra pressure is not getting applied on the heads.
  • Wet the other end of the tissue paper with solvent.
  • Wipe it softly once, to soak all residue inks on the nozzle plate.

Answer Steps to replace belt of step motor:

  • Loosen all the four screws on the motor
  • Remove belt and change it.
  • Again, tight all the four screws to stretch the belt with motor.

Answer Steps to switch OFF the printer:

  • Check nozzle status by issuing the Nozzle Test command.
  • Clean the capping area
  • Unload the media
  • Cap the print head by issuing the Capping command.
  • Switch OFF the machine and main power.
  • Cover the printer.

Answer Steps to get ready the supply unit:

  • Load the media.
  • Set the supply direction in the auto mode.

Answer Onyx Gama Print RIP software

Answer 6988H Head is used in Polo HQ machine.

Answer 2.5MM

Answer This option is used to automatically disable or stop the pump ink when timeout occur

Answer 540 Mode

Answer The Multiple Ink option is used to increase the print depth according no of passes. Additionally, this option also slow down the printing output speed.

Answer 1024X768 16 Bit resolution color monitor is used in Polo HQ machine.

Answer The packing weight of Polo HQ machine is 1500 KG.

Answer The Spray Period value is 180.

Answer 540X720, 540X1080 and 540X1440 DPI used in Polo HQ Machine For printing.

Answer 2, 3, 4, 6 and 8 passes are used in the Polo HQ Machine.

Answer The Job Space option is used to set the space between multiple jobs.

Answer Three options namely Default, Double and More are shown in the Multiple Ink option.

Answer The Auto Skip White option is used to skip the white space in the image during printing.

Answer The Step Time option is used to time interval of the feed motor.

Answer 1024 Nozzle

Answer Eco Solvent Ink

Answer 24V SMPS

Answer Total power consumption is 6.5KW in which 3.7KW for print engine and 2.6KW for dryer.

Answer Printer dimension (L x W x H) is 3672 x 1600 x 1828 mm.

Answer Packing dimension L x W x H: 3875 x 1470 x 2100 mm (Printer), 4180 x 880 x 1340 mm (Feeder & Dryer).

Answer The gross weight of the machine is 1600 Kg and net weight is 1450 Kg.

Answer Recommended computer requirements:

  • Processor: Intel Core i7
  • RAM: 16 GB or more
  • Operating System: Windows 10
  • USB: 3.1 or compatible
  • HDD: 1 TB

Answer The environmental temperature should be 20 - 28 Degree Celsius and humidity 50 to 65 % RH. The room should be closed, dust free and properly ventilated.

Answer Room dimension is 5700 x 3000 x 3000 MM (L x W x H).

Answer To make ready the supply and takeup unit, go to the back side of the printer and turn ON the Auto/Manual or Reverse/Forward switches.

Answer To set Z height, click the Edit icon on the Quick Access Toolbar. The Setting window appears with several options and sub options. Select the Z Move section and fill values in the Z max length, head to paper and Media thickness fields.

Answer Kyocera print head

Answer The powerful vacuum bed is used to tightly hold the media and also remove wrinkles.

Answer The float sensors are installed in the main tanks which connect to the main board. When the ink level in main tank goes down or empty, a beep sound is generated by the mainboard to inform the user to fill ink.

Answer Kyocera print heads with variable dot technology which helps in improving the printing quality and sharpness.

Answer Maximum printing resolution is 2400 DPI.

Answer Maximum printing width is 1650 mm.

Answer TST refers to the sensor technology to effectively handle thin paper movement during printing.

Answer Media clamp is used to hold the paper edges during printing and avoid tangle of paper with print heads.

Answer Using the air shaft, one can control the Media Shifting.

Answer Crash sensor is used to avoid the tangle of print head with media.

Answer Auto capping system is used to automatically enable the capping and cap print head after the define period.

Answer Maximum diameter of roll is 400 mm.

Answer Maximum head height is upto 20 mm.

Answer Infrared heater

Answer Dye sublimation ink

Answer Sportswear, home furnishing, fashion apparels and customized things.

Answer Perform the following checks:

  • Check the Printer and it's parts
  • Check the room surface
  • Verify the room temperature
  • Check the power supply and verified it
  • Check the ventilation
  • Verify the ink and store at favourable condition
  • Ready the media for printing check
  • Arrange two operators for training

Answer Precautions during handling printer:

  • Don't put excess load on the printer
  • Don't cover ventilation area
  • Properly connect the power cable
  • Check nozzle status daily
  • Properly cover the printer, if not working

Answer Precautions for print head handling:

  • Check the nozzle status by issuing the Nozzle Test command
  • Clean print head daily by following the given instructions
  • ? Don't use expiry ink
  • Always use media clamp while printing
  • Always use recommended and wet tissue paper
  • Proper cap print head to avoid print head dry
  • Don't touch head nozzle surface by hand

Answer We should store ink in favourable environmental conditions such as cool & dry place and also check the expiry date of ink.

Answer Steps to get ready the printer:

  • Check waste ink bottle
  • Check the ink level in the main ink tank
  • Check the room temperature
  • Power ON the printer
  • Load thee media
  • Set Auto mode for takeup and supply system,
  • Perform nozzle check and clean print head, if required.

Answer Steps to fill ink:

  • Check ink level in the main tanks.
  • Fill ink as per color sticker in each main tank.

Answer Steps to load media:

  • Wear hand gloves.
  • Open the media roll.
  • Put the supply air shaft into the media roll and load it by fixing the chuck.
  • Unwind the media from the roll.
  • Pass the media from dancing roll and guiding roll.
  • After that, move it towards the front of printer.
  • Pass the media from the front dancing roll and guiding roller.
  • After that, pass media to the back side of printer and paste it on the take up roller after aligning the paper.

Answer Steps to install print head:

  • Unscrew the M4 Allen Screws from both sides of the print head to remove the head cap.
  • Mount the print head on the head plate.
  • Tight the M4 Allen screws to fix the print head on the head plate.
  • Fix all the Head Aligners viz. front and back sides.
  • Fix the Head Tensioner Strip for aligning head left and right.
  • ? Insert one end of the head cable on the top of the Print Head and gently press it to fix.
  • Similarly, insert the second end of the head cable on the Head Board and gently lock the head cable with the Head Board. To verify the head cable orientation, please carefully view the image as shown above.
  • ? Insert one end of the power cable on the top of the Print Head and gently press it to fix.
  • Similarly, insert the second end of the Head Board and gently lock it.
  • Perform the Head Purging for all colors.
  • Perform the Head Blotting to gently clean the Print Head.
  • Perform the Nozzle Test to check the nozzle status of all the Print Heads
    • .

Answer Auto capping option is available in the SubliXpress printer. To cap the print head, click the Cap button available on the Quick Access Toolbar.

Answer Auto Capping Time option means to automatically cap print heads after certain defined time.

Answer Steps to switch OFF the printer:

  • Check nozzle status using the Nozzle Test.
  • Remove the media.
  • Clean capping area and bed surface.
  • Cap the print head.
  • Shutdown the printer manager software.
  • Shutdown the PC.
  • Switch OFF power supply for machine from main board.

Answer Reasons of printer not initializing:

  • Encoder scale is having ink stains (print shows vertical color bands)
  • Encoder sensor is not cleaned

Answer Reasons of printer stop during printing:

  • Check earthing, if not correct
  • USB is loose connected or faulty
  • Rip file is heavy
  • Error in rip file

Answer Reasons for ink not filling:

  • Check the main ink Tank, if Empty
  • Check the ink refill connectors, if loosely connect
  • Check Ink pump is working or not
  • Check Ink Sub Tank Float Sensor is working or not
  • Check Ink Refill Board

Answer The Auto Wiping option is used to automatically clean print heads using wiper. To auto wiping, click the Clean icon available on the Quick Access Toolbar.

Answer Reasons for ink not filling:

  • Check the main ink Tank, if Empty
  • Check the ink refill connectors, if loosely connect
  • Check Ink pump is working or not
  • Check Ink Sub Tank Float Sensor is working or not
  • Check Ink Refill Board

Answer 4 Colors KCMY.

Answer 21 AMP MCB

Answer Ans, Ink filter needs to change in six months.

Answer 15 AMP MCB

Answer Kyocera head with 300 DPI is used in SubliXpress machine.

Answer The Spray Period value is 3000 and this can be increased or decreased as per the Spray Frequency.

Answer Onxy Software

Answer JPEG, TIFF, PDF, RGB and CMYK file formats are used by the Rip software.

Answer The base step value is 32791,

Answer The value of Z Max Length field is 7MM this option used to Z move automatic 7MM to open the Machine then Z move up side 7MM.

Answer The appropriate value of the Head to Paper field is 2MM.

Answer Media thickness is 0.5 for SubliXpress machine.

Answer USB port 3.0 and 3.1 are used in SubliXpress machine.

Answer In SubliXpress machine, several modes 600X600, 600x900, 600X1200, 600X1800, 600X2400, and passes 1, 2, 3 & 4 are used for printing.

Answer The Z Clean Position option is used to set the wiping height.

Answer The Z Max Len option is used to set the Z maximum height in machine.

Answer Two and four heads

Answer The Z Wet Pos option is used to set the capping height in the SubliXpress Machine.

Answer The Head to paper option is used to set the height media to head plate.

Answer Total power requirement for Metro machine is 18.35KW in which 5.5KW for print engine, 4KW for belt dryer, 8.5KW for dryer:8.5KW and 0.350KW for feeder.

Answer Gross Weight is 4738 Kg and Net Weight is 4300 Kg.

Answer Machine dimension (LxWxH) is 5300mm x 1840mm x 2450MM.

Answer Packing dimension (LxWxH) is 5520mm x 2160mm x 2533MM.

Answer Gross weight is 658 Kg and net weight is 617 Kg

Answer Feeder unit dimensions is 2350 x 800 x 1210 MM (L x W x H).

Answer Packing dimensions of feeder unit is 2560 x 960 x 1530 MM (L x W x H).

Answer Gross weight is 686 Kg and net weight is 500 Kg

Answer Dryer unit dimension is 2560 x 1500 x 1350 MM (L x W x H).

Answer Packing dimensions of dryer unit is 2660x 1960 x 1770 MM (L x W x H).

Answer The gross weight of the machine is 4738KG and net weight is 4300kg (appro.).

Answer Room dimension is 8500 x 8000 x 3500 MM (L x W x H).

Answer Air pressure rate 0.6m³/min, 0.7 MPA.

Answer Computer requirements:

  • Processor: i5/i7 Intel Quad Core
  • Operating System: Windows 7/10 64-bit
  • RAM: 16GB
  • HDD: 1TB, USB port. 3.1

Answer The environmental temperature should be 18 to 28 Degree Celsius and humidity 60 to 70 percent RH.

Answer User needs water supply to clean belt with help of jetting pump, brush roller and sponge roller.

Answer User needs to change water in a day or depend on usage of printer.

Answer Perform the following checks before starting the printer:

  • Check the ink level
  • Check waste ink bottle
  • Check the belt movement whether it is in center or not
  • Check glue coating whether activated or not
  • Check washing system is working properly
  • Check feeder and dryer are working correctly

Answer The signal lamp has three color signals namely red, green and orange. The meaning of each color light of signal lamp is defined as follow:

  • Red indicates a system error
  • Orange indicates printer is ready
  • Green and blue indicate that the printer is ON.

Answer Maximum 10 litter ink is fill in each color ink in Metro machine?

Answer Perform the following checks before filling Ink in main tanks:

  • Check for leakage in main tanks
  • Check main tanks are properly connected with the printer
  • Check for colour sticker
  • Ink main tanks should be clean or dust free

Answer Steps to load media:

  • Run the Supply Motor in the manual
  • Stop the Supply Motor when the unlock position of Safety Chuk and Shaft get matched
  • Push the Safety Chuk to remove the shaft
  • Insert the shaft into the fabric roll
  • After inserting the fabric roll, fill air into the shaft to fix the roll with shaft
  • Load fabric through dancing bar to supporting roller of feeder and printer, if fabric is straight
  • Pass the fabric through the dryer heater
  • Fix the fabric on take-up roller

Answer Perform following before loading the fabric:

  • Check belt position whether it is in center or not
  • Check belt is clean or not
  • Check glue is coating
  • Check washing system is working correctly
  • Check the working of the feeder and dryer

Answer The ink limit refers to the maximum amount of ink which depends on the particular type of media and it’s absorbing limit. Ink limit also varies depending on the selected printer resolution.

Answer User needs to clean the purging tray daily as a daily maintenance followup.

Answer 20 AMP MCB

Answer 5 AMP MCB

Answer The diameter of hose pipe inlet is 20MM.

Answer 18 Meter, depend upon room size.

Answer RGB

Answer Five tabs namely - Brush OFF, Belt Dryer OFF, Tub Down, Jetting Pump OFF and Print Dryer OFF.

Answer Six tabs namely - Ink Purging, Ready to Print, Alarm, Belt Movement, Service and Online.

Answer Color in the head plate start right side from the carriage is Black, Cyan, Magenta, Yellow, Blue, Red, Orange and Gray.

Answer The Alarm option is available in the Main Menu window of HMI in Metro Machine.

Answer Two spoons of caustic soda

Answer 600 DPI is used for calibration.

Answer There are two ways to set the print origin which are as follow: 1.Move the carriage at the position from where you want to start the printing and click the Set Origin icon on the Quick Access Toolbar. 2.Enter the print origin value manually in the Origin X text box under the print parameter section.

Answer Eight Colors (Cyan, Magenta, Yellow, Black, Blue, Red, Orange and Gray).

Answer Reasons of print is blur are as follow:

  • No proper calibration viz. bi-direction and step
  • Head height is disturbed and not calibrated for above
  • Incorrect resolution is selected
  • X div is selected "High Speed" instead of "High Precision"

Answer Reasons of Lines in Print:

  • Nozzle blocked in heads (check nozzle test)
  • Incorrect feed step (calibration required)
  • Belt motor coupling loose

Answer Reasons of ink not filling:

  • Main tank is empty
  • Ink pipe is having cut/bend
  • Ink pump is not working/connector loose/open
  • Sub tank float connector is loosely connected to the headboard
  • Sub tank float is not working

Answer Reasons of printer not initializing:

  • Emergency button is pressed
  • Capping unit is in up position
  • Print engine is OFF
  • Main Board is faulty
  • Encoder sensor is not connected to HB
  • Limit switch is disconnected from MB

Answer Follow the below given instructions to control the conveyor belt shifting:

  • Belt shifting can be controlled ‘on the fly’ as well as when print is stopped. To control belt shifting, move the Shifting Control knob in the required direction.

    • Answer The sequence of ink refill connector is Gray, Orange, Black, Cyan, Magenta, Yellow, Blue and Red.

    Answer To change dryer temperature, click the READY TO PRINT from the MAIN MENU Screen. The READY TO PRINT screen appears with several options like dryer temperature and more. After that, select the print dryer set temperature option. The numeric number dialog box appears from where user needs to enter the temperature as per the requirements.

    Answer Reasons of Printer Manager Software Not Showing Ready:

  • USB is disconnected from computer or loosely connected
  • Print engine is OFF
  • Main board is faulty
  • USB cable is faulty

    • Answer The value of color space option is 92mm.

    Answer The value of group space option is 46mm.

    Answer The value of flat distance option is 200mm.

    Answer The value of origin buffer distance option is 190mm.

    Answer The value of End Buffer Distance option is 190mm.

    Answer Reasons of jetting motor not sending water to the brush unit:

    • Jetting motor connecter is not fix
    • Pump power supply not working
    • Tub sensor position disturbed
    • Jetting pump air lock /clogged by foreign materials
    • Pump fuse blown
    • Pump failure or faulty

    Answer Reasons of machine stop during printing:

    • Emergency button is pressed by mistake
    • x and y driver show error
    • USB cable loose connection

    Answer Reasons of print shifting:

    • Encoder scale is having ink stains (print shows) vertical color bands)
    • Encoder sensor is not clean
    • Fiber optical cable is faulty

    Answer The full form of RGB is Red, Green and Blue.

    Answer Reasons of impression of ink on plain fabric;

    • Belt is not washed properly
    • Water in the tank is dirty and have fabric lints
    • Fabric threads are sticked over the belt
    • Brush is congested with fabric threads and not
      • uprooting the threads from the belt

    Answer Reasons of fabric not sticking to belt:

    • Glue heater is not ON or not working
    • Glue coating layer needs the new glue coating
    • Belt layer is full of dust/threads need manual cleaning/wiping

    Answer The Sub tank float sensor is used to stop the ink flow when it is reached to the set position.

    Answer Yes, we can fix water tank filter.

    Answer No, we should not move carriage manually to the capping position as this can damage print head. Get advise from local support engineers.

    Answer To ON/OFF the print engine, go to the MAIN screen and touch the SERVICE icon. The SERVICE screen appears. After that, select the ON/OFF icon of the print engine.

    Answer To ON/OFF the negative pressure, go to the MAIN screen and touch the SERVICE icon. The SERVICE screen appears. After that, select the ON/OFF icon of the Negative Control.

    Answer To fill ink, remove the Main Ink Tank cap and refill ink as per the color sticker.

    Answer Follow these steps to adjust Conveyor Belt tensioning: 1.Tighten the adjustment rings on the right and left sides of the belt in the rear, using a pair of pliers. 2.Make sure that tighten the rings on the right and left sides with the same torque. 3.Mark any two points vertically at a measuring span of 1000mm in the Belt. Start tensioning the belt by adjuster bolts thread by thread equally on both sides, till the length becomes 3mm (max) in excess (i.e.,1003mm).

    Answer To control belt movement, touch the BELT MOVEMENT icon from the MAIN MENU screen. The BELT MOVEMENT screen appears from where user can control the belt movement like AUTO REV, AUTO FWD, MANUAL REV and MANUAL FWD.

    Answer To set the belt speed, touch the BELT MOVEMENT icon from the MAIN MENU screen. The BELT MOVEMENT screen appears with several options. After that, touch on the Speed text box. The Numeric Keypad screen appears and enter the belt speed by touching the value. After that, touch the ENTER icon to set the value.

    Answer To set the position of washing tub, open the WASHING UNIT screen by touching the READY TO PRINT icon from the MAIN screen. The READY TO PRINT screen appears from where user needs to touch the WASHING SYSTEM icon. The WASHING UNIT appears. After that, touch the TUB DOWN icon to change the position.

    Answer Glue chemical requirements for a year is as follow:

    • Prima: 2 L
    • Therma: 2 L
    • Perma: 5L
    • Cleantek: 10 L
    • Solvtek: 10 L

    Answer Reactive Ink

    Answer The Speed option is used to set the speed of conveyor belt as per requirements.

    Answer Five options in the Washing System dialog box namely Brush OFF, Tab Down, Belt Dryer OFF, Print Dryer OFF and Jetting Pump OFF.

    Answer Spray period value is 10000.

    Answer Three options in the Service Mode namely Print Engine ON and OFF, Negative Control ON and OFF and Ink Valve ON and OFF.

    Answer Total power requirement for VastraJet machine is 7.5KW in which 1.5KW for print engine, 4KW for print dryer and 2.5KW for belt dryer cum glue activator.

    Answer Machine dimension (LxWxH) is 3810mm x 1780mm x 1640mm.

    Answer Packing dimension (LxWxH) is 4005mm x 1920mm x 1870mm.

    Answer The net weight of the machine is 1200kg (appro.).

    Answer Computer requirements for VastraJet machine:

    • Processor: Intel Core i7
    • Operating System: Windows-10 (64 Bit)
    • RAM: 16 GB or more
    • HDD: 1TB or More

    Answer 80 L to 2000 L

    Answer 1600x1024 Resolution

    Answer Yes, both share same earthing.

    Answer The room temperature should be maintained in the range of 20 - 28 Degree Celsius with humidity 60 - 70% RH. Additionally, the room should be closed, dust free and should not air draught.

    Answer Room dimension is 6846mm X 5580mm X 2743mm (LXWXH).

    Answer No, Air Compressor is not required.

    Answer RO Water

    Answer USB 3.1 or higher.

    Answer Glue preparation process is explained as following

    • Keep the ventilators and exhaust fan ready.
    • Lift up the press roller and remove the fabric, if any.
    • Run the Wash Cycle from HMI, simultaneously belt can be cleaned by wiping with cloth.
    • Put PVC masking tape on both edges of the conveyor belt and simultaneously moving the belt through HMI in slow speed.
    • Wear gloves, goggles and face mask for safety.
    Keep ready the following items:-
    • Glue container(500-600ml), whichever required
    • Home cleaner liquid spray
    • Pouring container
    • Waste bin
    • Woven cotton bud sticks (for spreading the glue)

    Answer 8 Colors are supported in VastraJet machine namely Cyan, Magenta, Yellow, Black, Blue, Pink, Orange and Gray.

    Answer Three types of glue chemicals are used namely Prima, Therma and Perma.

    Answer Prima chemical is used as a primitive coat for smoothening the belt surface. This is to be done only when the previous glue layers have been washed completely.

    Answer Therma chemical is used for an intermediate coat for activating and deactivating the glue according of the temperature variation.

    Answer It is the final glue coat which is used to make the belt sticky for the fabric.

    Answer Step to set belt speed:

    • Open the SERVICE MODE by selecting the Diagnostics icon from the Operations screen.
    • D29Select the BELT icon from the SERVICE MODE screen.
    • Select the BELT SPEED HZ icon from the BELT MOTION screen. The Numeric Pad screen appears.
    • Set the belt speed using the Numeric Pad and press Enter key.

    Answer Steps to change measuring unit:

    • Click on the Main Menu icon available on the bottom left in the printer manager.
    • Select the SettingEdit option from the Main Menu list. The Setting window appears on the screen.
    • Select the Preference tab and click the drop-down list in front of the Unit option.
    • Select the desire option from the Unit list box.

    Answer To change Time and Language password, click the Main MenuTools option and select the Password option. The Password screen appears. From this screen, enter the password and click on the Set button.

    Answer The Job Display Information area is used to display the properties of the selected job like File Name, File Path, Status, Print Size, Print Area, DPI, Pass and more.

    Answer The Job Preview option is used to display the job review as well as print progress in the given area.

    Answer Job Display List area is used to display the thumbnail preview of the added Jobs.

    Answer The degassing pressure range is -75 to -95.

    Answer Yes, we should switch ON the Humidity Fire during printing.

    Answer No, we should not switch OFF the machine without washing tub down.

    Answer We should always switch ON ink finger valve in any condition.

    Answer Ctrl+ Tab button

    Answer 16AMP MCB

    Answer 63AMP MCB

    Answer 32AMP MCB

    Answer Seven options are available under the Wash Cycle Setting window namely Belt Dryer off, Print Dryer off, Spreader off, Jetting off, Brushing off, Washing off and Heaters.

    Answer Two types of solvents are used in VastraJet machine such as Cleantek and Solvtek.

    Answer Five options are available in the Glue Cycle window such as Start Glue process, Belt Direction, Heater, Belt Speed and Cycle time.

    Answer The Emergency button is used to immediately stop the machine due to any problem.

    Answer Ink should be stored at Cool and Dry place. Moreover, we should also avoid direct sunlight to the ink place.

    Answer Two Head boards

    Answer One fiber optics board

    Answer One main board

    Answer Eight main ink tanks

    Answer RO water

    Answer Two types of operation modes are available in VastraJet machine such as Operation mode and Prepare to print.

    Answer 294 Sq. meter per hour

    Answer AIVC Technology

    Answer The OFFLINE mode is used to stop the conveyor belt.

    Answer Base step value is 11740

    Answer Five options are shown in the Edit Job Form namely Reverse print, Tile, Clip, Footnote and Copies.

    Answer RO water

    Answer 8 Ink Knobs

    Answer 4 seconds

    Answer Head Sponge Roller

    Answer Two purging PCB board

    Answer 540x720 and 540x1080.

    Answer 540

    Answer The Pause and Cancel buttons are located under the Quick Access Toolbar.

    Answer The Up and Down Z manual move buttons are located under the Quick Access Toolbar.

    Answer The ONLINE option is used to ready the conveyor belt for Printing.

    Answer To update Firmware in Main Board, click the Main Menu ToolsUpdate path. The Open dialog box appears on the screen. After that, select the location where the Firmware file is stored and click on the Open button.

    Answer To cap print head, click the Capping button available on the Quick Access Toolbar.

    Answer To turn off ink valve, rotate the Ink Valve in clockwise direction.

    Answer K, C, M, Y, LK, Bl, P and Or

    Answer KM 1024i

    Answer The Multiple Ink option consists several options such as Default, Double and More Ink and Print.

    Answer The Operation Mode consists three options such as Diagnostics, Glue Cycle and Wash Cycle.

    Answer 10MM

    Answer The Carriage Home Position option is available in the Quick Access Toolbar.

    Answer To view head base voltage, click the Main MenuToolsReal Setting option. The Head Base Voltage window appears on the screen.

    Answer We need water supply to clean the belt.

    Answer We should daily change the water in the water tank. Additionally, it depends on uses of machine and type of fabric.

    Answer No

    Answer No, it can hamper the printing quality.

    Answer No, we can?t install machine on the slant area. Room surface should be even and smooth.

    Answer Glue is the combination of three different chemicals (namely prima, therma & perma) and two solvent (namely cleantek and solvtek).

    Answer We apply the glue coating to enhance the belt stickiness and pass the fabric evenly without wrinkles.

    Answer There are two main reasons when one should need to recoat the glue:

    • Fabric is not sticking
    • Glue is removed partly from the belt

    Answer Before applying the new glue coating, we should remove the thick glue layer from the belt. Follow these steps to remove the glue coating:

    • Prepare cleaner which is dedicated to using glue.
    • Wipe cloth or paper towel with purified water. Place wipe clothes on belt to cover belt.
    • Pour cleaner liquid (Solvtek) onto wipe clothes.
    • Wait 5 minutes to dissolve glue.
    • Wipe dissolved glue and cleaner by wipe clothes.
    • After wiping out the part, turn the belt and repeat wiping until wipe out over all.
    • Spray or pour purified water onto the belt.
    • Wipe out cleaner on the belt by paper towel.
    • After clean up the part, turn belt and repeat cleaning until clean up over all. Remove cover sheet which covers washing unit.
    • Finally, remove remained cover sheets, and keep the belt dry.

    Answer Cleantek solution is used for the renewing/refreshing the tackiness of the Perma adhesive. In digital printing, the adhesive film must be even, thin and hard (to maintain accurate distance in between print head and fabric). The Cleantek removes foreign elements, like dust and micro fibers, from the top layer, hence enhancing the adhesion property of the Perma. If there is no improvement using the Cleantek, it means it?s time for a coat of the Perma.

    Answer Alcohol, Methyl Alcohol, Ethyl Alcohol, Isopropyl Alcohol, Ester, Butyl Acetate, Ethyl Acetate etc.

    Answer Aromatic, Benzene, Toluene, Xylene, Aliphatic, Hexane, Cyclohexane, Ketone, Acetone, Methyl Ethyl Ketone (MEK), Chlorinated Hydrocarbon, Methyl Chloride, (Mono) Chlorbenzene, Chloroform, Trichloroethane, Trichloroethylene, Ether, Ethyl Ether, Tetrahydrofurane (THF) etc.

    Answer Follow these steps before applying the glue coating:

    • Keep the ventilators and exhaust fans ready
    • Run the Wash Cycle from HMI, simultaneously belt can be cleaned by wiping with cloth
    • Lift up the Press Roller and remove the fabric, if any
    • Put masking PVC tape on both edges of the Conveyor Belt, by simultaneously moving the belt through HMI in slow speed
    • Wear gloves, goggles and face mask for safety
    • Ready the Prima, Therma, Perma, Cleaning liquid, Buds, cloths etc

    Answer Ink Purging, Alarm, Service, Ready to Print, Belt Movement and ONLINE.

    Answer Purging can be done manually using the Purging button of each color available on the Carriage. Additionally, user can also purge from HMI by clicking the Main MenuPurge option as a separate purging button for each color is available.

    Answer To move belt, open the SERVICE MODE screen by pressing the OPERATIONS option from the NO CYCLE IS SELECTED screen. After that, press the DIAGONSTICS icon. The SERVICE MODE screen appears with various options and select the BELT icon. The BELT MOTION screen appears with Advance, Reverse, Belt Speed HZ, and more options.

    Answer To open the Washing Tub Unit, first open the SERVICE MODE screen by pressing the OPERATIONS option from the NO CYCLE IS SELECTED screen. After that, press the DIAGONSTICS icon. The SERVICE MODE screen appears with various options and select the TUB icon. The WASHING TUB UNIT screen appears with several options such as Tub Up/Down, Brushing ON/OFF, Tub Maintenance, Pump 1, Pump 2, and DC Pump.

    Answer To ensure long life and better performance of print head, follow these instructions:

    • Check nozzle status regularly to avoid nozzle blockage
    • Don't use expiry ink
    • Clean the capping station
    • Capping station must be wet
    • Avoid tangle of print head with fabric.
    • Always use clean sponge roller
    • Don't use dry sponge roller to clean head
    • Humidity maintain 35 to 80 percent.
    • Temperature maintain 10 to 28 degree celcius
    • Avoid uneven glue coating

    Answer Belt is an important part of the machine, thus belt and it?s position should be monitored time to time and always be running well inside the rollers. Belt maintenance process consists belt shifting control and belt centering process.

    Answer Conveyor Belt must run in the center. If the belt is shifting more than 5mm in 1 hour toward a side, then one should follow the below given instructions: a)Wait for the completion of the current printing process. If the print command repeats, then immediately stop giving the next print command for printing. b)Takeout the fabric, lower down the tub, and run glue cycle in reverse direction with the 70% speed. c)Rotate the Belt in the reverse or opposite direction until it comes in the Center. Once the belt has positioned centrally, stop the glue cycle.

    Answer Follow the below given instructions to control the conveyor belt shifting: ?Belt shifting can be controlled ?on the fly? as well as when print is stopped. ?To control belt shifting, move the Shifting Control knob in the required direction. ?In the old version, the Slider Block screw has to be loosen. To control belt shifting, holding the Adjust Roller and slightly pull or push the sliding block as per requirement. After the required alignment is achieved, tighten all the screws.

    Answer Follow the below given instructions to maintain the sponge roller:

    • Never use dry sponge roller
    • Only use suggested glue
    • Only use suggested inks
    • Don't use washing system during removing glue
    • Don't use washing system during apply glue
    • Timely perform tub maintenance process

    Answer To add job, click the Add Job (+) button available in the Quick Access Toolbar. The Open window appears on the screen and select the file path which you want to print. After that, click the Open button. The image file is now opened in the printer manager software.

    Answer To delete job, click the Delete Job (-) button in the Quick Access Toolbar.

    Answer To issue the Print command, select image file from the job list and click the Print Job button in the Quick Access Toolbar.

    Answer To pause the print, click the Pause button in the Quick Access Toolbar and to restart the print just click again on the same button.

    Answer To stop the print, click the Abort Job button in Quick Access Toolbar. After this, a message dialog box appears for the confirmation to stop the current print. On this dialog box, click the OK button to stop the print.

    Answer To check the nozzle status, click the Nozzle Tet button in the Quick Access Toolbar. In case, nozzle test is not good then clean the print head and again issue the Nozzle Test command.

    Answer If there is a minor blockage or dryness in head nozzles, click the Spray button in the Quick Access Toolbar for manual head spray.

    Answer To move carriage or belt, click the Arrow Buttons (Up, Down, Left and Right) in the Quick Access Toolbar.

    Answer Print origin refers to the start print position. User can set the print origin by entering value in the Origin X field under the Print Parameter section.

    Answer User can change number of passes by selecting the number of passes in the Pass list box under the print parameter section as per printing DPI or quality

    Answer In the print parameter section, user can set the printing direction under the Start Print Dir list box.

    Answer To update time password, click the Main MenuTools Password option. The Password screen appears where user needs to enter 16 digits time password in the Time Password field and click the Set button. For time password, contact to head office.

    Answer To update language password, click the Main MenuTools Password option. The Password screen appears where user needs to enter 16 digits language password in the Language Password field and click the Set button. For language password, contact to head office.

    Answer Calibration is performed to check nozzle status, print head position and ensure good printing quality.

    Answer To open the Calibration Wizard, click on the Main MenuToolsCalibration Wizard path. The Calibration Wizard appears.

    Answer Calibration is categorized into two types namely Software and Mechanical.

    Answer The Calibration Wizard consists three options such as Angle Check, Vertical Check and Nozzle Test.

    Answer In the Calibration Wizard, click the Next button. The screen with Horizontal, Step and Vertical alignment appears with their relative options. User need to select require speed and DPI. After that, click the Print button to check the calibration result.

    Answer In the Calibration Wizard, click the Next button. The screen with Horizontal, Step and Vertical alignment appears with their relative options. User need to select number of passes and enter correction value Revise, Step and Base Step field. After that, click the Print button to check the calibration result.

    Answer To save current machine settings, click the Main MenuSettingSave option in the Printer Manager. The Save dialog box appears where user needs to specify the file name and location. After that, click the Save button to save the current settings of the machine.

    Answer To load machine settings, click the Main MenuSettingLoad option in the Printer Manager. The Open dialog box appears where user needs to select the file name and location. After that, click the Open the previous settings of the machine.

    Answer The Save to Printer option enable to store all the machine settings like calibration directly to the Main Board. Similarly, the Load to Printer option helps to load all settings from printer.

    Answer Real settings option is used to set as well as view head voltage and also adjust nozzle temperature.

    Answer To check print record, click the Main Menu Tools Print Record option. The Print Record Explorer window appears where user can check print records like date wise folder and print details like date, file name, length, ink use etc.

    Answer The About screen displays information related to printer manager software, firmware, main board, head board, ID, Time Limit, Elapsed Time, Language, Color and more.

    Answer The Skip White option works when printing file doesn?t have data to print. At this point, the white space is skipped until the print data will appear in the print file.

    Answer Feather refers to a process of smoothing edges of the printing areas.

    Answer Feather has several types such as Gradient, Uniform, Wave, Advance and UV etc.

    Answer Multiple ink option is used to increase the ink volume. It offers eight different options, which work multiply with the number. The Multiple Ink option is used when we need more ink layers in printing. This option is best suitable for layer printing.

    Answer Following are the types of spray setting:

  • Auto Spray: Set as per the number of passes. When the specified number of pass are completed then carriage automatically goes to the home position for spray.
  • Print Period: spray will continue for this print period it is in Millisecond.
  • Print Pre-Spray: time-it is the interval of spray periods.

    • Answer The ideal spray option is activated when the printer stays in an ideal condition. The spray is continuing as per the spray settings such as spray period and print pre-spray.

    Answer The spray before print command starts spraying ink before starting the print.

    Answer The spray before print command is used to achieve the better print quality and remove dryness of print heads.

    Answer The color bar is used to avoid the head dryness and getting better printing quality.

    Answer Following are the Colorbar settings:

    • Space: Define space between colorbar and image.
    • Width: Define the total width of colorbar with all colors.
    • Placement: Define the placement of colorbar like both sides, left side, right side and non(nowhere) of image.
    • Normal: Here color bar for each color is printed with the image.
    • Color Mixed: In this option, all colors are mixed and a single strip in a black color is printed in place of the colorbar.
    • Height same with image: Colorbar height is same as the printing image and same apply to the end of print area.

    Answer To change X Y Z speeds, open the Setting window by clicking the Edit Job in the Quick Access Toolbar. After that, select the Move tab from where user can set the X, Y and Z speed from their respective list box.

    Answer To change system language, click the Edit Job icon in the Quick Access Toolbar. The Setting window appears from which user needs to select the Preference tab. From this tab, select the language from the Language list box.

    Answer User can find the error list in front of the Main Menu. The Error Information area displays only current error.

    Answer To edit print job, select the job from the job list area and right click on it. The context menu appears with several options. From the list, select the Edit Job option. The Edit Job dialog box appears from which user can edit job as per their requirements.

    Answer User can check the printer status on the System Status Area in the Printer Manager window. For example, if Ready is shown in the System Status area then it means printer is ready to print.

    Answer To crop a job, select the job from job list and right click on it. The context menu appears with several options. From this menu, select the Edit Job option. The Edit Job dialog box appears with the Crop option.

    Answer Several tools are required for machine installation such as fork lift, hydra crane, spanner (10 mm, 17 mm and 24 mm), wire cutter, allen key set, door keys, screw driver, water leveller etc.

    Answer Before installing the machine, following checks should be performed:

    • Check the machine and its parts
    • Check power supply
    • Check earthing and UPS as per requirements
    • Proper ventilation
    • Check environment requirement such as room temperature
    • Ch+eck ink and its expiry date
    • At least two operators should be there

    Answer Perform the following steps to install the machine: 1.Place the machine in levelled or even surface. 2.Unwrap the machine and it?s related parts. 3.Open the Carriage Lock. 4.Carefully remove the washing tub and water tank. 5.Connect water pipes. 6.Connect power cables to the machine. 7.Switch ON the Conveyor Belt. 8.Adjust the belt tightness as per the fabric requirements. 9.Check the shifting of belt by running it for half an hour (minimum). 10.Fix the water tub and fill it with water. 11.Run the Wash Cycle for 15 minutes. 12.Check the adhesiveness of glue. If glue coating is damaged during unloading and unpacking, then again recoat the glue and wait for 4 hours to get it dry. Initially, glue coating is done by the company. 13.Load the fabric and make the desire settings accordingly. 14.Power ON the Print Engine. 15.Install the Waste Bottle. 16.Fill Ink in main ink tanks. 17.Set Carriage height. 18.Install the Printer Manager software. 19.Perform Nozzle Test and calibration checks for ensuring the printing quality. 20.Connecting USB cable to the printer. 21.Start printing.

    Answer To install the tube light, fix the tube light in the Tube Light Bracket by gently pushing it and connect the Tube Light Connector to establish connection.

    Answer To install the tower light, place the tower light in the given space and tight the tower light screws. After that, fix the tower light connector to make the connection.

    Answer To install the humidifier, place the humidifier in the given space, connect with pipe, fill water, and connect power cable in the given point.

    Answer To connect jetting pump, place the Jetting Pump in the Water Tank and connect the Washing Tub Inlet pipe to the Jetting Pump using the Tightening Clamp.

    Answer Two print head models namely 512i and 1024i are used in VastraJet.

    Answer Maximum production speed of vastrajet (16 heads) printer is 145 sq mtr/hr.

    Answer 5 mm.

    Answer 1800 mm.

    Answer For VastraJet (8 heads), USB port 2.0 is required and 3.1 for VastraJet (16 heads) machine.

    Answer Compact infrared dryer and heater are used for quick start.

    Answer Infrared heater has several benefits such as quick start, save electric consumption and also not spread heat outside of it?s area.

    Answer The standard measure of light value is CRI 98%, LUX: Min 200 and Color: 5000K.

    Answer Maximum DPI of Vastrajet is 1440.

    Answer Reactive, pigment disperse and acid can be used in VastraJet machine.

    Answer The Capacity of ink tank is 3.9 liter.

    Answer Quick response high speed pump to avoid late ink filling.

    Answer Degassing plays an important role in printing as it removes air bubbles in ink.

    Answer Purging buttons are available on the carriage for each color. Before starting the purge, user needs to switch ON the ink valves. After that, press the Purging button and softly clean print head surface with the help of head sponge roller ( roll should be wet and cleaned).

    Answer Before capping, user needs to check several aspects such as Capping station is cleaned or not, water level at Capping Station, and also Ink Valve is OFF or not. After that, click the Capping icon in the Quick Access Toolbar.

    Answer Ink valve is used to stop the ink flow. In case, ink valve is OFF then user can?t purge.

    Answer Using HMI, select the OPERATIONS icon from the NO CYCLE IS SELECTED window. After that, Select the DIAGNOSTICS icon from the OPERATIONS window. The SERVICE MODE window appears from user needs to select the BELT button. The BELT MOTION window appears from where user can set belt speed, direction and mode.

    Answer To Switch OFF the print engine, press the Print Engine button available on the right side near the Capping station.

    Answer To stop the negative pump, press the Negative Pump switch available on the left side near the Home Position of the carriage.

    Answer To remove air from ink pipes, we need to switch off the negative pump.

    Answer Press the Take OFF power button available on the right side of the machine near the capping station.

    Answer Takeup system is based on the tork motor in which speed is increased using the tork value and it can also run in both directions such as clock and anti-clock.

    Answer Fabric tensioner helps in removing wrinkles, unevenness and looseness of fabric.

    Answer To adjust fabric tension, rotate the adjustment lever of tensioner in clockwise (to increase tensioning) or anti-clock (to reduce tensioning) directions.

    Answer Follow these steps to instal water tub:

    • Place the Washing Tub into the guiding U bracket.
    • Fix the drain pipe clamps to the pipes.
    • Mount the clamp brackets to the Water Tank.
    • Connect the Washing Tub Inlet pipe to the Jetting Pump using the Tightening Clamp.
    • Place the Jetting Pump in the Water Tank.
    • Fill the tank with 3/4th of water.
    • Move the tub UP to match the screw?s holes of actuator and tub engaging brackets.
    • Screw two fasteners (one on each side) from the actuator brackets.
    • Connect the brush motor cable.
    • Gently insert the tub
      • .

    Answer The PREPARE TO PRINT enables to make the Conveyor Belt online. You can ON or OFF Brushing, Jetting, and Washing, take up, print dryer, and belt dryer. Additionally, you can also set the take up directions. The PREPARE TO PRINT screen appears when you select the PREPARE TO PRINT option from the Start Up screen.

    Answer To clean the washing tub unit, select the OPERATIONDIAGNOSTIC icon from the HMI. The SERVICE MODE screen appears with several options like Belt, Tub, Take Up and more. After that, select the Tub icon to move the washing Tub Up, Down, and maintenance. The WASHING UNIT screen appears and user can use different options to wash tub unit such as Tub UP, Tub Down, Tub MAINTT and more.

    Answer Do and Don?t for Print Head maintenance are as follow:

    • Always clean capping station
    • Always check water level in capping station
    • Always use color bar during printing
    • Frequently check nozzle status
    • Keep room dust free
    • Always keep temperature 18 to 28 Degree Celcius
    • Humidifier should be ON
    • Don't rubbing head surface
    • Don't use expiry inks
    • Don't use dry or dirty head sponge roller
    • Don't tangle head surface with fabric
    • Avoid uneven glue coating or partly pull out coating

    Answer During printing, belt position has to be monitored time to time. If the belt shifting has crossed 5mm outside the roller, then print has to be stopped immediately and repositioned the belt in centre by loosening the tensioner screws. Additionally, move the Shifting Control knob in the required direction to control belt shifting. To control belt shifting, holding the Adjust Roller and slightly pull or push the sliding block as per requirement. After the required alignment is achieved, tighten all the screws.

    Answer To set head height, click the Edit Job in the Quick Access Toolbar. The Setting window appears with several options and sub options. Under the Z Move section, user can update Z Max Len, Head to Paper, Media Thickness, Z Clean Pos and Z Wet Pos.

    Answer Before start printing we should check below things

    • Check the ink level in the main tank
    • Check water level in the water tank water level and it?s condition
    • Check washing system work properly
    • Check the belt position (in centre)
    • Check the glue is even and activated
    • Don't use dry sponge roller
    • Use only suggested glue
    • Use only use suggested inks
    • Don't use washing system during glue application and removal
    • Timely perform tub maintenance

    Answer Total power consumption is 3.2KW in which 700W for machine, 500W for PC, 750W for pre-heater, 750W for post heater and 500W for extended heater.

    Answer Machine dimension (L x W x H) is 4700mm x 1050mm x 1550mm.

    Answer Packing dimension (L x W x H) is 5000mm x 1500mm x 1600mm.

    Answer The net weight of the machine is 595 Kg.

    Answer Procedure to load media:

    • Lift Up Media Lever
    • Unwind the media roll to reach near the platen and hold it.
    • Insert the taken-out media between the platform and the pinch roller.
    • Pull the media out in front of the machine.
    • Holding the media firmly and push down the Media Lever.
    • Turn on the Supply Auto/Supply switch in auto mode and carefully observe the direction of media either reverse or forward.
    • Install the media clamps from both ends
    • Pull the enough media so that it reaches to the Take Up roller (Optional) or let the media down by issuing the Print command).
    • Paste the front edge of the media on the Core.
    • Turn on the Take Up System and observe the media direction (either reverse or forward).
    • Move the media forward so that it rolls easily over the Core.
    • Adjust the bed vacuum to firmly hold the media as per the media type, using the Bed Vacuum regulator.

    Answer The length of password field is 16 digits.

    Answer To update X and Y speed, click the Main Menu? Settings? Edit option. The Setting window appears on the screen with several tabs. From this, select the Move tab. After that, set the X and Y speeds in their respective fields.

    Answer The extended heater is used to overcome the problem of print mot dry.

    Answer Machine Levellers are used to level the machine and ensure good printing quality.

    Answer The Pre-heater is used to remove the media moisture and dry media for good print quality. On the other hand, the post heater works after print and properly dry the print.

    Answer The recommended computer system requirements are:

    • Processor: Intel Core i5
    • RAM: 8GB or More
    • Operating System: Windows 10 64 bit
    • Storage: 1TB

    Answer 4 Colors

    Answer 20 AMP MCB

    Answer Reasons for head not firing and not printing:

    • Clean heads using head cleaning techniques and verify by performing nozzle testing
    • Check the head base voltage in temperature window, if not filled
    • Check the head cable and fix it, if not
    • Check if any air lock or no ink in the ink pipes
    • Check the ink and air pipe for any cuts or loose connection
    • Check ink in ink tanks
    • Check the Negative Pressure, if not stable

    Answer Flexi and Onyx as per customer demand.

    Answer RIP Software is used to convert a raw image file to machine readable format.

    Answer Solvent base ink

    Answer 51000

    Answer The Step option is used to control the Y move speed as per the number of passes which helps in fixing the perfect value without any gap or overlap in print.

    Answer The Spray Period option is used to increase or decrease the head firing frequency in the specified spray time.

    Answer Spray Period Value is 180

    Answer Spray Period Value is 180

    Answer The centre jack is used to support the machine from the centre so that print bed should align and level properly.

    Answer Resolution of color monitor is 1024X768 16 Bits

    Answer 35CM

    Answer The Colorbar Space option is used to specify the distance colorbar and print as per media as well as space.

    Answer The Colorbar Placement option is used to enable or disable the colorbar and also to define the position of colorbar such as left, Right and both sides of print.

    Answer The Colorbar Width option is used to set the width of colorbar.

    Answer 360 and 720 Modes of calibration are used in IRISJET PRO Machine for printing. The 360 mode is used for flex media and 720 mode for vinyl Print.

    Answer 2, 3, 4, 6 and 8 passes for printing are used in IRISJET PRO machine.

    Answer 3MM

    Answer The core holder bracket is used to tightly hold the media and control the media shifting.

    Answer One purging PCB board

    Answer Four ink filters

    Answer 360X360, 360X540, 360X720 and 720X360, 720X540, 720X720

    Answer The printer should be installed in a clean, dust-free environment, with temperature 18 to 28 Degree Celsius and humidity 20 to 60% RH (Non Condensing).

    Answer Total power consumption is 7KW in which 1.2KW for machine and 5.8KW for heater.

    Answer Machine dimension (L x W x H) is 4960mm x 950mm x 1580mm.

    Answer Packing dimension (L x W x H) is 5150mm x 1175mm x 1790mm.

    Answer The room dimensions is 6960 X 4950 X 3500 MM (L x W x H).

    Answer The net weight of the machine is 1200 Kg.

    Answer Polo Turbo machine weight with iron packing is 1350 KG.

    Answer Polo Turbo machine weight with wooden packing is 1500KG.

    Answer Recommended computer system requirements:

    • Processor: Intel Dual Core
    • RAM: 8GB or More
    • Operating Syetem: Windows 10 64 bit
    • Storage: 1TB

    Answer Four Colors (KCMY)

    Answer 32 AMP MCB

    Answer 1024X768 16 Bits resolution color monitor

    Answer USB 2.0 and USB 3.0 Both ports are compatible in Polo Turbo Machine.

    Answer Polo Turbo Machine pre and post heater temperature setting range is 30 to 60 Degree Celsius.

    Answer 30 PL 512iLNB print head

    Answer Spray period value is 180.

    Answer 360X360, 360X540, 360X720, 720X720, 720X1080 and 720X1440 DPI are used for printing.

    Answer 2, 3, 4, 6 and 8 passes are used in Polo Turbo Machine.

    Answer Base step value is 25000.

    Answer 24V SMPS

    Answer The Head Height Adjust Knob is used to adjust the head height as per the media thickness by moving the knob in the clockwise or anti-clockwise.

    Answer Two types of power switches such as 24V and 5V are used.

    Answer Ink refill connector sequence from left side is KCMY.

    Answer Top speed is 1614 Sq Feet/Hr.

    Answer Solvent base ink

    Answer The room temperature is 18 to 28 Degree Celsius and Humidity is 20 to 60 RH.

    Answer The diameter of outer roll is 352MM.

    Answer Maximum printing width is 3200MM

    Answer Single phase power

    Answer One Purging PCB board is used in Polo Turbo Machine.

    Answer Total power consumption is 7KW in which 2.5KW for machine and 4.5KW for heater.

    Answer Machine dimension (L x W x H) is 5300mm x 1450mm x 1650mm.

    Answer Packing dimension (L x W x H) is 5450mm x 1650mm x 2020mm.

    Answer The gross weight of the machine is 2000 Kg and net weight is 1800 Kg.

    Answer Requirements for computer

    • Processor: i7
    • RAM: 8GB
    • Operating System: Window 7/10
    • USB: 2.0/3.0
    • HDD: 500GB

    Answer 7 Bar air pressure

    Answer Room temperature should be maintained in the range of 18 - 28 Degree Celsius with humidity 35 - 80% RH.

    Answer Room dimension is 7000 X 3000 X 3000 MM (L X W X D).

    Answer Eight levellers

    Answer User can set the takeup and supply system using the Front Panel switch. In this panel, there is separate switch for Auto/FWD takeup and supply.

    Answer Total power consumption is 3.8KW which includes printer, chiller unit and computer.

    Answer The net weight is 450 KG.

    Answer The packing weight of VerveMini machine is 500 KG.

    Answer Computer system requirements for VerveMini machine:

    • Operating system: Windows 7 (64 bit) Professional or Windows 10 (64 bit) Professional
    • Processor: i5 or faster
    • Memory (RAM): 8 GB or more recommended
    • Hard Disk: 1TB or more recommended
    • Optical Drive: DVD-ROM drive
    • LCD Monitor
    • USB 2.0 or 3.0

    Answer The room dimension is 5246 X 5161.60 X 3000 MM (LxWxH).

    Answer Six Colors (YMCKWV)

    Answer 32 AMP MCB

    Answer USB 2.0 port

    Answer 720X900 and 720X1200 DPI

    Answer 6, 12, 8, 12 and 16 Passes

    Answer 1000/1600MM.

    Answer Head Sequence in head plate is KCMYWV from left side of the carriage.

    Answer Perform the following checks before unpack the machine:

    • Check whether fork lift is arranged or not.
    • Check whether the place is even or not.
    • Check the tools and accessories box.
    • Check for damages and contact to dealer.

    Answer The following checks should perform before printer installation:

    • Check environmental requirements like room temperature
    • Check for power supply
    • Check for proper ventilation
    • Check for floor like even or levelled surface
    • Check whether using the recommended inks
    • Check for tools requirements
    • Check two operators are available for training

    Answer Steps to get printer ready:

    • Check and maintain the room temperature for smooth printing operations.
    • Check Ink Level.
    • Check Waste Ink Bottle.
    • Release the Emergency button, if pressed.
    • Turn ON the Main Power switch located on the right side of the machine.
    • Check water level in the Chiller Unit and fill it, if required.
    • Switch ON the Chiller unit.
    • Place the media on the Print Bed.
    • Switch ON the Print Bed vacuum by pressing the Bed Vacuum button available on the front side of the machine.
    • To initialize the machine, first open the Print Control Center and get it ready for use. Now, the machine starts initializing automatically.
    • Rotate ink valve of each color in anti-clock direction using the key to open it.
    • Switch ON Ink Valve by rotating the key.
    • Lift the carriage up by pressing the Lifter Back Zero button on the Carriage Lifter tab under the Maintenance menu.
    • Press the Purging button (Refer to Fig 10) and clean print heads using the tissue provided with the printer.
    • Bring down the carriage by pressing the Lifter Move to Print Height button.
    • Perform Nozzle test.

    Answer To add print job, click the Task Select menu and select the image file (.prt or .prn format) path.

    Answer First select the image file from the Task Select menu and double-click on the file. The Properties dialog box appears with several sub options like multi copy, crop image, mirror, reverse or forward, carriage speed, raise ink etc, and click on print.

    Answer To check nozzle status, click the Operation Menu Status icon. The Media Thickness dialog box appears and set different options like media thickness print head to media height and lifter height. After that, click the Start Print button to check nozzle status.

    Answer To change carriage speed during printing, click the Operation Menu and change direction like high, medium, and low.

    Answer Yes, user can change print direction during printing by clicking the Operation Menu and change direction like left, right or both.

    Answer To check the ink consumption, double click on the image file in the Task Select window. The Properties dialog box appears from where user needs to click on the Ink Volume button. The Image Color Ink Volume screen appears which displays the ink consumption of the selected image file.

    Answer Steps to install the print controller software:

    • Insert CD in the CD drive
    • Open the VerveMini folder and double-click on the setup file. The Installation Wizard appears on the screen.
    • Follow the instructions by selecting as per printer configuration and click the Next button.
    • After finishing the installation process, the print controller software shortcut is created on desktop.
    • Enable the Administration mode by right click on the VerveMini icon on the desktop and select the Properties option. After that select the Compatibility tab and enable the Run this program as an administrator checkbox.
    • After performing the above step, click the Apply button.
    • To find the process, click the OK button.

    Answer Printer control software must be run as administrator. To set it as run administrator, right-click on the VerveMini icon available on the desktop and select the Properties option. The Properties window appears on the screen. From there, select the Compatibility tab and check the Run this program as an administrator checkbox. After that, click the Apply button and then the OK button to save the settings.

    Answer When we open the Print Control Center, 1190 error appears on the screen. To remove this error, the desired head configuration has to be selected. To select the head configuration settings, click on the Maintenance Voltage path. The System Setting screen appears with several tabs. Before setting print head configuration, service engineer has to provide the password in the user login screen. After this, follow these steps to configure print head: 1.Select the desired option as per ink from the Print Head Configuration list box. 2.Click on the Load Configuration button. 3.Click on the Apply button to apply the settings.

    Answer In Verve Mini, the leveling of print bed is verified at 12 points using the Taper Gauge. The maximum tolerance should be +/- 0.2mm.

    Answer To set head height, click on the Maintenance menu and select the Carriage Lifter tab. The Settings & Status screen appears where user needs to manually add value or use the Detect Media Height button.

    Answer To verify the alignment of Gantry with respect to bed, user needs to issue the full print command by setting X and Y margin value to 0. After completing the print, check print is aligned with scale engrave on the bed. In case, they are not aligned then loose the gantry mounting bracket and adjust it as per requirements.

    Answer To start chiller unit, switch ON/OFF button to start the chiller unit. There are two knobs to adjust the intensity of UV lamps and chiller temperature controller to adjust temperature.

    Answer Ricoh 2220 Print Head

    Answer Print head should always be installed by service engineer. Follow the below mentioned steps to install print head in VerveMini machine:

    • Switch OFF the software and then printer.
    • Remove the head cover.
    • Fix the Ink Inlet pipes as per the length required.
    • Pass the head mounting bracket through the pipes to the print head base.
    • Remove the head connector cap.
    • Each print head has two head cables. Insert one end of each head cable (with shorter blue chip) taking care of the head cable orientation, by gently pressing to it.
    • Bend the head cables from the blue-chip end.
    • Put back the head connector cap.
    • Pass the head cables through the slot on the Head Connector cap.
    • Remove the Nozzle Cap from the Print Head.
    • Placing the screws in head bracket, mount the Print Head in the slot on the Head Plate.
    • Tight screws gently on the Print Head to fix it.
    • Pass the head cables behind the sub tanks taking optimized and shortest path, so that it should not stuck in between any obstructions while Z moves up/down.
    • Insert the other end of both head cables to given connector slots on the headboard. See marking on the headboard connectors (L is Left and R is right) and accordingly connect the left and right head cable of each head on the Head Board.

    Answer The Flash button available on the right side of the control panel is used for manually spray the print head to avoid dryness.

    Answer UV inks like Rigid, Flexible and Universal inks.

    Answer Top speed of VerveMini is 60 sqmtr/hr.

    Answer 1000x1600 mm

    Answer The maximum thickness of media is up to 65 mm.

    Answer Reverse printing allows to print white over color. This option is mainly used while printing on glass.

    Answer In this printer we can print multilayer print like day night image changing effect, day night effect same, 3D or embossing effect etc.

    Answer To print full white over an image, click the Print Option on the main screen. After that, select the Full option of the Date Source list under the Spot Proc section.

    Answer To print varnish, click the Print Option on the main screen. After that, define the volume as 100 in the Varnish Volumelist box color and select the source as Full in the Varnish Source list box.

    Answer VerveMini is a UV printer thus print is cured by UV lights/ In VerveMini, two UV lamps left and right side of the carriage is used to dry the print.

    Answer Vacuum bed is used to hold media evenly on bed.

    Answer To clean print head, open the ink valves of sub tank and then press the Purging button from the front panel. After that, wipe nozzle surface with the help of manual wiper or recommended tissue paper.

    Answer Steps to switch OFF the printer:

    • Switch OFF the bed vacuum by clicking on the Bed Vacuum button.
    • Move the carriage over the print bed and bring down the carriage to the minimum position using the down arrow.
    • Switch off the Chiller Unit by pressing the OFF button
      • .
    • Turn off the ink valves.
    • Move the Main Power switch in anti-clock direction to switch off the printer.
    • Turn Off the main switch. After switch OFF, properly cover the printer to protect from the dust.

    Answer Reasons for print head not firing:

    • Check nozzle status
    • Properly clean print head using the head cleaning techniques
    • Properly cap print head with fresh tissue with dip in cleaning solution
    • Don?t apply much pressure while cleaning

    Answer Reasons for print not sharp or spray on print:

    • Check head height (maximum 2.5 to 3mm from print surface)
    • Head voltage not correct
    • Recommended ink is not used
    • Expiry ink or not store properly

    Answer Reasons for printer not initialise:

    • Emergency button press
    • Head power OFF/li>
    • Encoder sensor disconnect or faulty /li>
    • Head board supply not connect or faulty, /li>
    • LVD disconnect or faulty, /li>
    • Pully belt loose Electron faulty /li>

    Answer Reasons of print margin shifting:

    • Encoder scale and sensor not clean
    • Belt and pully loose
    • Data cable faulty
    • Main board faulty

    Answer The room temperature for VerveMini is required 20 to 25 Degree Celsius and Humidity is 20 to 55%RH.

    Answer The Lifting Carriage option is used to lift up and down the carriage.

    Answer Ink Valve key is used to open and close the ink valve.

    Answer To fill ink in VerveMini, open main ink tanks and refill ink as per the Color Sticker.

    Answer Color sequence in VerveMini machine from left side is KCMYWV.

    Answer HC Code refers to the Work Mode - Default H.

    Answer C3 Code refers to the Water Shortage Alarm Delay.

    Answer Two UV Lamps are used in VerveMini Machine.

    Answer No print option is used to avoid white color during print.

    Answer The Full option is used to print white all over the image.

    Answer The RIP option is used to print white color as per Ripping file.

    Answer In C+W+V option, the C refers to the CMYK Colors, W refers to the White color and V refers to the Varnish. This means first layer of CMYK color, second layer of white and third layer of Varnish is printed.

    Answer The Flash button available on the right panel in software is used to spray.

    Answer Single power phase

    Answer Reverse printing is used for printing on glass.

    Answer The Purging button is available on the front side of the carriage in the VerveMini machine.

    Answer The Varn Thick option is used to define the thickness of varnish color with number of passes.

    Answer RO water

    Answer The Varn Curing option is used to set curing of varnish color with respect to number of passes.

    Answer The Bed Vacuum button is available on the front side of the VerveMini machine.

    Answer The Status option is used to set the media thickness, print head to media height, and lifter height.

    Answer The Print Format option is used to change margin, height and width of the selected image.

    Answer To check the ink color volume, click the Ink Volume button on the Properties dialog box to check the requirement of each color ink to print the selected image.

    Answer Total power consumption is 3.8KW which includes printer, chiller unit and computer.

    Answer The net weight is 450 KG.

    Answer The packing weight of VerveMini machine is 500 KG.

    Answer Computer system requirements for VerveMini machine:

    • Operating system: Windows 7 (64 bit) Professional or Windows 10 (64 bit) Professional
    • Processor: i5 or faster
    • Memory (RAM): 8 GB or more recommended
    • Hard Disk: 1TB or more recommended
    • Optical Drive: DVD-ROM drive
    • LCD Monitor
    • USB 2.0 or 3.0

    Answer The room dimension is 5246 X 5161.60 X 3000 MM (LxWxH).

    Answer Six Colors (YMCKWV)

    Answer 32 AMP MCB

    Answer USB 2.0 port

    Answer 720X900 and 720X1200 DPI

    Answer 6, 12, 8, 12 and 16 Passes

    Answer 1000/1600MM.

    Answer Head Sequence in head plate is KCMYWV from left side of the carriage.

    Answer Perform the following checks before unpack the machine:

    • Check whether fork lift is arranged or not.
    • Check whether the place is even or not.
    • Check the tools and accessories box.
    • Check for damages and contact to dealer.

    Answer The following checks should perform before printer installation:

    • Check environmental requirements like room temperature
    • Check for power supply
    • Check for proper ventilation
    • Check for floor like even or levelled surface
    • Check whether using the recommended inks
    • Check for tools requirements
    • Check two operators are available for training

    Answer Steps to get printer ready:

    • Check and maintain the room temperature for smooth printing operations.
    • Check Ink Level.
    • Check Waste Ink Bottle.
    • Release the Emergency button, if pressed.
    • Turn ON the Main Power switch located on the right side of the machine.
    • Check water level in the Chiller Unit and fill it, if required.
    • Switch ON the Chiller unit.
    • Place the media on the Print Bed.
    • Switch ON the Print Bed vacuum by pressing the Bed Vacuum button available on the front side of the machine.
    • To initialize the machine, first open the Print Control Center and get it ready for use. Now, the machine starts initializing automatically.
    • Rotate ink valve of each color in anti-clock direction using the key to open it.
    • Switch ON Ink Valve by rotating the key.
    • Lift the carriage up by pressing the Lifter Back Zero button on the Carriage Lifter tab under the Maintenance menu.
    • Press the Purging button (Refer to Fig 10) and clean print heads using the tissue provided with the printer.
    • Bring down the carriage by pressing the Lifter Move to Print Height button.
    • Perform Nozzle test.

    Answer To add print job, click the Task Select menu and select the image file (.prt or .prn format) path.

    Answer First select the image file from the Task Select menu and double-click on the file. The Properties dialog box appears with several sub options like multi copy, crop image, mirror, reverse or forward, carriage speed, raise ink etc, and click on print.

    Answer To check nozzle status, click the Operation Menu Status icon. The Media Thickness dialog box appears and set different options like media thickness print head to media height and lifter height. After that, click the Start Print button to check nozzle status.

    Answer To change carriage speed during printing, click the Operation Menu and change direction like high, medium, and low.

    Answer Yes, user can change print direction during printing by clicking the Operation Menu and change direction like left, right or both.

    Answer To check the ink consumption, double click on the image file in the Task Select window. The Properties dialog box appears from where user needs to click on the Ink Volume button. The Image Color Ink Volume screen appears which displays the ink consumption of the selected image file.

    Answer Steps to install the print controller software:

    • Insert CD in the CD drive
    • Open the VerveMini folder and double-click on the setup file. The Installation Wizard appears on the screen.
    • Follow the instructions by selecting as per printer configuration and click the Next button.
    • After finishing the installation process, the print controller software shortcut is created on desktop.
    • Enable the Administration mode by right click on the VerveMini icon on the desktop and select the Properties option. After that select the Compatibility tab and enable the Run this program as an administrator checkbox.
    • After performing the above step, click the Apply button.
    • To find the process, click the OK button.

    Answer Printer control software must be run as administrator. To set it as run administrator, right-click on the VerveMini icon available on the desktop and select the Properties option. The Properties window appears on the screen. From there, select the Compatibility tab and check the Run this program as an administrator checkbox. After that, click the Apply button and then the OK button to save the settings.

    Answer When we open the Print Control Center, 1190 error appears on the screen. To remove this error, the desired head configuration has to be selected. To select the head configuration settings, click on the Maintenance Voltage path. The System Setting screen appears with several tabs. Before setting print head configuration, service engineer has to provide the password in the user login screen. After this, follow these steps to configure print head: 1.Select the desired option as per ink from the Print Head Configuration list box. 2.Click on the Load Configuration button. 3.Click on the Apply button to apply the settings.

    Answer In Verve Mini, the leveling of print bed is verified at 12 points using the Taper Gauge. The maximum tolerance should be +/- 0.2mm.

    Answer To set head height, click on the Maintenance menu and select the Carriage Lifter tab. The Settings & Status screen appears where user needs to manually add value or use the Detect Media Height button.

    Answer To verify the alignment of Gantry with respect to bed, user needs to issue the full print command by setting X and Y margin value to 0. After completing the print, check print is aligned with scale engrave on the bed. In case, they are not aligned then loose the gantry mounting bracket and adjust it as per requirements.

    Answer To start chiller unit, switch ON/OFF button to start the chiller unit. There are two knobs to adjust the intensity of UV lamps and chiller temperature controller to adjust temperature.

    Answer Ricoh 2220 Print Head

    Answer Print head should always be installed by service engineer. Follow the below mentioned steps to install print head in VerveMini machine:

    • Switch OFF the software and then printer.
    • Remove the head cover.
    • Fix the Ink Inlet pipes as per the length required.
    • Pass the head mounting bracket through the pipes to the print head base.
    • Remove the head connector cap.
    • Each print head has two head cables. Insert one end of each head cable (with shorter blue chip) taking care of the head cable orientation, by gently pressing to it.
    • Bend the head cables from the blue-chip end.
    • Put back the head connector cap.
    • Pass the head cables through the slot on the Head Connector cap.
    • Remove the Nozzle Cap from the Print Head.
    • Placing the screws in head bracket, mount the Print Head in the slot on the Head Plate.
    • Tight screws gently on the Print Head to fix it.
    • Pass the head cables behind the sub tanks taking optimized and shortest path, so that it should not stuck in between any obstructions while Z moves up/down.
    • Insert the other end of both head cables to given connector slots on the headboard. See marking on the headboard connectors (L is Left and R is right) and accordingly connect the left and right head cable of each head on the Head Board.

    Answer The Flash button available on the right side of the control panel is used for manually spray the print head to avoid dryness.

    Answer UV inks like Rigid, Flexible and Universal inks.

    Answer Top speed of VerveMini is 60 sqmtr/hr.

    Answer 1000x1600 mm

    Answer The maximum thickness of media is up to 65 mm.

    Answer Reverse printing allows to print white over color. This option is mainly used while printing on glass.

    Answer In this printer we can print multilayer print like day night image changing effect, day night effect same, 3D or embossing effect etc.

    Answer To print full white over an image, click the Print Option on the main screen. After that, select the Full option of the Date Source list under the Spot Proc section.

    Answer To print varnish, click the Print Option on the main screen. After that, define the volume as 100 in the Varnish Volumelist box color and select the source as Full in the Varnish Source list box.

    Answer VerveMini is a UV printer thus print is cured by UV lights/ In VerveMini, two UV lamps left and right side of the carriage is used to dry the print.

    Answer Vacuum bed is used to hold media evenly on bed.

    Answer To clean print head, open the ink valves of sub tank and then press the Purging button from the front panel. After that, wipe nozzle surface with the help of manual wiper or recommended tissue paper.

    Answer Steps to switch OFF the printer:

    • Switch OFF the bed vacuum by clicking on the Bed Vacuum button.
    • Move the carriage over the print bed and bring down the carriage to the minimum position using the down arrow.
    • Switch off the Chiller Unit by pressing the OFF button
      • .
    • Turn off the ink valves.
    • Move the Main Power switch in anti-clock direction to switch off the printer.
    • Turn Off the main switch. After switch OFF, properly cover the printer to protect from the dust.

    Answer Reasons for print head not firing:

    • Check nozzle status
    • Properly clean print head using the head cleaning techniques
    • Properly cap print head with fresh tissue with dip in cleaning solution
    • Don?t apply much pressure while cleaning

    Answer Reasons for print not sharp or spray on print:

    • Check head height (maximum 2.5 to 3mm from print surface)
    • Head voltage not correct
    • Recommended ink is not used
    • Expiry ink or not store properly

    Answer Reasons for printer not initialise:

    • Emergency button press
    • Head power OFF/li>
    • Encoder sensor disconnect or faulty /li>
    • Head board supply not connect or faulty, /li>
    • LVD disconnect or faulty, /li>
    • Pully belt loose Electron faulty /li>

    Answer Reasons of print margin shifting:

    • Encoder scale and sensor not clean
    • Belt and pully loose
    • Data cable faulty
    • Main board faulty

    Answer The room temperature for VerveMini is required 20 to 25 Degree Celsius and Humidity is 20 to 55%RH.

    Answer The Lifting Carriage option is used to lift up and down the carriage.

    Answer Ink Valve key is used to open and close the ink valve.

    Answer To fill ink in VerveMini, open main ink tanks and refill ink as per the Color Sticker.

    Answer Color sequence in VerveMini machine from left side is KCMYWV.

    Answer HC Code refers to the Work Mode - Default H.

    Answer C3 Code refers to the Water Shortage Alarm Delay.

    Answer Two UV Lamps are used in VerveMini Machine.

    Answer No print option is used to avoid white color during print.

    Answer The Full option is used to print white all over the image.

    Answer The RIP option is used to print white color as per Ripping file.

    Answer In C+W+V option, the C refers to the CMYK Colors, W refers to the White color and V refers to the Varnish. This means first layer of CMYK color, second layer of white and third layer of Varnish is printed.

    Answer The Flash button available on the right panel in software is used to spray.

    Answer Single power phase

    Answer Reverse printing is used for printing on glass.

    Answer The Purging button is available on the front side of the carriage in the VerveMini machine.

    Answer The Varn Thick option is used to define the thickness of varnish color with number of passes.

    Answer RO water

    Answer The Varn Curing option is used to set curing of varnish color with respect to number of passes.

    Answer The Bed Vacuum button is available on the front side of the VerveMini machine.

    Answer The Status option is used to set the media thickness, print head to media height, and lifter height.

    Answer The Print Format option is used to change margin, height and width of the selected image.

    Answer To check the ink color volume, click the Ink Volume button on the Properties dialog box to check the requirement of each color ink to print the selected image.

    Answer The total power consumption is 6 KW.

    Answer The gross weight is 2800 KG and net weight is 2550 KG.

    Answer The packing dimension of the printer is 5300 x 1080 x 1680 MM (L x W x D).

    Answer The dimension of the printer is 5880 x 1220 x 1940 MM (L xWxD).

    Answer Computer requirements are:

    • Processor: i7 (Quad Core)
    • RAM: 16GB
    • Operating System: Windows 10
    • USB 3.0 or 3.1
    • HDD: 1TB

    Answer Perform the following checks before installing the machine:

    • Check environmental requirements
    • Check for power Requirements
    • Check the floor surface levelled or even
    • Check for lifting tool like fork lift
    • Check printer for any damage

    Answer Air pressure rate 0.6m?/min, 0.7MPA.

    Answer The room dimension is 8300 x 4100 x 3000 MM (L x W x D).

    Answer The compressor is used to provide constant dry air pressure with 7 bars.

    Answer User can adjust pinch roller by rotating the tensioner screw in clockwise or anti-clock direction. Additionally, pinching pressure should be applied evenly to the full length of roller.

    Answer To adjust UV lamp height, loosen all six screws inside the carriage and move UV lamp as per the requirement. After that, fix back all the screws.

    Answer Potentiometer is used to control the torque and increase the tension on the media to remove wrinkles and unevenness.

    Answer 0.2 mm variation is acceptable for bed levelling.

    Answer To set head height, rotate the Head Height Adjustment knob available on the top of the carriage in anti-clock or clockwise direction asper requirements.

    Answer User can adjust UV lamp power using the Chiller unit. There are two knobs in the Chiller to switch ON/OFF UV Lamps and change intensity of UV.

    Answer To adjust UV settings, click the Main Menu ToolsUV Setting path. The UV Setting dialog box appears on the screen. The UV Setting option enables user to control and manage different parameters of both UV lamps viz. Left UV lamp and Right UV lamp. Using the UV window, user can set left and right light setting, enable or disable print to left and print to right options, and most importantly define the range first nozzle as well as initial lead of shutter.

    Answer To start chiller unit, turn ON the chiller by pressing the Switch ON button. Additionally, adjust the chiller temperature, if required.

    Answer Kyocera print head

    Answer 5 Colors (KCMYW), Varnish on condition

    Answer 32 AMP MCB

    Answer Kyocera and Ricoh

    Answer The spray period value is 3000

    Answer USB 3.0 and 3.1

    Answer 976 Mode and 960

    Answer The base step value is 86400.

    Answer The Carriage Lock Bracket is used to fix the position of carriage during lifting and moving the machine.

    Answer The Multilayer Print all white option is used to Print complete all over an image.

    Answer To find the UV setting, click the Main MenuTools UV Setting option from the list. The UV Setting dialog box appears.

    Answer The Ink Level Sensor indicates the ink level in ink tank.

    Answer The Earth Resistance range is 4-5 OHMS in Vulcan machine.

    Answer Steps to install print head:

    • Unscrew the M4 Allen Screws from both sides of the print head to remove the head cap.
    • Unscrew the screws available on the carriage plate and remove the cover.
    • Mount the print head on the head plate.
    • Tight the M4 Allen screws to fix the print head on the head plate.
    • Fix all the Head Aligners viz. front and back sides.
    • Fix the Head Tensioner Strip for aligning head left and right.
    • Insert one end of the head cable on the top of the Print Head and gently press it to fix.
    • Similarly, insert the second end of the head cable on the Head Board and gently lock the head cable with the Head Board.
    • Insert one end of the power cable on the top of the Print Head and gently press it to fix.
    • Similarly, insert the second end of the power cable on the Power Supply Board and gently lock the cable with the Power Supply Board.
    • Perform the Head Purging for all colors. First, Switch OFF the Negative Pressure knobs of all color. After that, Switch ON the Negative Pressure knob of the selected color and press the Cleaning button. Similarly, perform this action for each color.
    • Perform the Head Blotting to gently clean the Print Head.
    • Perform the Nozzle Test to check the nozzle status of all the Print Heads.

    Answer Head Nozzles get dried, if there is direct sunlight. Additionally, UV ink also get dried due to direct light.

    Answer The front glass is used to protect us from UV light which can be harmful for our eyes, skin etc.

    Answer To perform manual spray, click the Flash button available on the Quick Access Toolbar.

    Answer High quality UV inks with ultra-vivid color value and fastness.

    Answer The top speed is 63 sqmtr/hr.

    Answer The maximum printable width is 3200 mm.

    Answer Multi images print means to print two images at a time. For multilayer print, open the multilayer tab of the Setting window and set multilayer setting (color1, white, color2)and more.

    Answer The multilayer print is used to print multiple layers like day night images with changing effect, day night effect, 3D or embossing effect etc.

    Answer To print full white in an image, open the Setting window by clicking the Edit Job option from the Quick Access Toolbar. The Setting window appears from where select the Multilayer Print tab. After that, select Layer 2 option and then, select the All radio button in the White section.

    Answer Vulcan is a UV printer which ink is cured using the UV light. Thus, UV LED lamps are used to dry the print area.

    Answer Vacuum bed is used to tightly hold the media on the bed.

    Answer Perform the following checks before using the printer:

    • Check the nozzle status
    • Check the waste bottle
    • Check the ink level
    • Clean the dust from the print bed
    • Check the environmental temperature and ventilation etc

    Answer Precautions while using the print head:

    • Check nozzle status regularly
    • Avoid direct sunlight to the nozzle surface
    • Use recommended tissue to wipe print head
    • Use recommended ink
    • Check expiry date of ink
    • Maintain room temperature
    • Don't apply much pressure on head while cleaning
    • Don't rub nozzle surface
    • Don't re use tissue paper

    Answer Steps to fill ink:

    • Switch ON the printer.
    • Fill recommended ink in each main ink tank as per the color stickers. Main tanks are equipped with ink level sensor
    • which beeps once the ink level goes down.
    • Fix the sub ink tank connectors to the ink refilling pins in the Head Board.
    • Purge and clean head check nozzle status.

    Answer To clean print head, open negative pressure valve of sub tank and press the Purging button available on the carriage. After that, wipe nozzle surface with the help of recommended tissue paper and clean with soft hand. Tissue paper must be wet in the cleaning solution.

    Answer VULCAN machine must be ON. In any emergency situation, machine needs to shut down, then operator has to follow the below mentioned steps to switch ON it:

    • Check the waste bottle
    • Check the ink level
    • Check Emergency button, if pressed
    • Maintain the room temperature.
    • Switch ON the printer from the main power or board.
    • D38Turn ON the Negative Pressure knob of each color.
    • Turn ON the UV Section.
    • Turn ON the Chiller unit.
    • Load the media.
    • Finally, perform purging and then, nozzle test.

    Answer VULCAN machine must be ON. In any emergency situation, machine needs to shut down, then operator has to follow the below mentioned steps:

    • Perform the Nozzle Test to check Print Head nozzles status.
    • Clean the Print Heads, if required.
    • Close the Printer Manager software.
    • Turn OFF the UV Control System.
    • Turn OFF the Chiller unit.
    • Turn OFF the Negative Pressure knob.
    • Switch OFF the printer from the main power.
    • Cover the printer.

    Answer Maintenance of the UV control system:

    • Check coolant level
    • Check the UV Lamp surface and clean it, if dirty

    Answer Maintenance of the Chiller unit:

    • Check the power of the Chiller unit
    • Check the coolant level
    • Check the coolant pipe, if cut or bend
    • Timely clean it?s air filter

    Answer Maintenance of the air pressure:

    • Check Compressor regularly
    • Check and verify input inlet pressure
    • Timely check and clean Air Filter for moisture

    Answer Maintenance of print head:

    • Clean dust particles and ink stains properly, if any

    Answer Maintenance of rubber roller:

    • Timely clean the Rubber Roller using the flashing liquid

    Answer In every six months, we should change some consumable parts like ink filter, air filter etc.

    Answer Reasons of print not sharp:

    • Improper head alignment
    • I+D51mproper head Height (maximum 2.5 to 3mm)
    • Head voltage not correct
    • Don't use the recommend ink
    • Use of expiry ink

    Answer Reasons of printer not initialise:

    • Check the Emergency button, if pressed
    • No power supply to the Head Board
    • No power to SMPS output
    • Error in display
    • No power to Servo Motor
    • Factory settings are disturbed
    • Fault in Main Board and Head Board
    • Encoder scale is having ink stains (print shows vertical color bands)
    • Encoder sensor is not cleaned or faulty

    Answer Reasons of print margin is shifting:

    • Encoder scale is having ink stains
    • Encoder sensor is not clean
    • Pulley or belt is slipping
    • Data cable is faulty

    Answer Reasons of print stop in between printing:

    • USB cable is loose or faulty
    • Open heavy file that can slow down the data transfer
    • Ground wire is disconnected
    • Encoder scale is having ink stains
    • Pulley or belt is slipping
    • Ripped file is having error
    • Media is finished

    Answer Reasons of print not drying:

    • Check UV lamp settings
    • Check intensity of UV lamps

    Answer Reasons of print blur:

    • Improper printer calibration - bidirectional and step
    • Improper head mounting and calibration
    • Selection of incorrect resolution
    • Wrong speed selection instead of high precision

    Answer Reasons of UV lamp not working:

    • UV lamp is aged
    • Check the power of the UV Controller System
    • Check the power of the Chiller unit
    • Check the coolant level
    • Check the coolant pipe, if cut or bend